Steel
Structures of Petrochemical Plant, Coastal
Facilities, Ship Decks or above waterline
for Heavy Duty Corrosion Protection (I)
|
 |
Coating
Sequence |
|
|
Rainbow
Product Code
|
|
Product
Description
|
|
Resin
System
|
|
Dry
Film Thickness (µm)
|
|
Thinner
|
1 |
|
Surface
Preparation - Grit Blasting up to SIS Sa 2
or above |
2 |
|
EP-01
(1007) |
|
Epoxy
Red Lead Primer |
|
Epoxy |
|
50 |
|
SP-12 |
3 |
|
EP-02
(1009) |
|
Epoxy
Red Oxide Primer |
|
Epoxy |
|
50 |
|
SP-12 |
4 |
|
EP-04
(1001) |
|
Epoxy
Topcoat |
|
Epoxy |
|
40 |
|
SP-12 |
5 |
|
EP-04
(1001) |
|
Epoxy
Topcoat |
|
Epoxy |
|
40 |
|
SP-12 |
|
|
|
|
|
|
|
|
|
|
|
Steel
Structures of Petrochemical Plant, Coastal
Facilities, Ship Decks or above waterline
for Heavy Duty Corrosion Protection (II)
|
 |
Coating
Sequence |
|
|
Rainbow
Product Code
|
|
Product
Description
|
|
Resin
System
|
|
Dry
Film Thickness (µm)
|
|
Thinner
|
1 |
|
Surface
Preparation – Grit Blasting up to SIS
Sa 2 1/2 or above |
2 |
|
EP-999 |
|
High
Solids Epoxy Coating |
|
Epoxy |
|
125 |
|
Y-999
Thinner |
3 |
|
EP-999 |
|
High
Solids Epoxy Coating |
|
Epoxy |
|
125 |
|
Y-999
Thinner |
4 |
|
UP-04
(745) |
|
Polyurethane
Coating |
|
Polyurethane |
|
50 |
|
736 |
|
|
|
|
|
|
|
|
|
|
|
Interior
Surfaces of Sewage Treatment Tanks which might
contain weak acid or alkali for Corrosion
Protection Purpose |
 |
Coating
Sequence |
|
|
Rainbow
Product Code
|
|
Product
Description
|
|
Dry
Film Thickness (µm)
|
|
Thinner
|
1 |
|
Surface
Preparation – Grit Blasting up to SIS
Sa 2 1/2 or above |
2 |
|
EP-03
(1006) |
|
Epoxy
Zinc Rich Primer |
|
50 |
|
SP-12 |
3 |
|
EP-02
(1009) |
|
Epoxy
Red Oxide Primer |
|
50 |
|
SP-12 |
4 |
|
EP-04
(1001) |
|
Epoxy
Topcoat |
|
40 |
|
SP-12 |
5 |
|
EP-04
(1001) |
|
Epoxy
Topcoat |
|
40 |
|
SP-12 |
|
|
|
|
|
|
|
|
|
Interior
Surfaces of Sewage Treatment Tanks or Steel
Pipes for Corrosion Protection Purpose
|
 |
Coating
Sequence |
|
|
Rainbow
Product Code
|
|
Product
Description
|
|
Dry
Film Thickness (µm)
|
|
Thinner
|
1 |
|
Surface
Preparation – Grit Blasting up to SIS
Sa 2 1/2 or above |
2 |
|
EP-06
(1004) |
|
Epoxy-Tar,
HB |
|
250 |
|
SP-12 |
3 |
|
EP-06
(1004) |
|
Epoxy-Tar,
HB |
|
250 |
|
SP-12 |
|
|
|
|
|
|
|
|
|
Interior
Surfaces of Storage Tanks used for Chemical
Plants and Food Factories for Corrosion Protection
Purpose |
 |
Coating
Sequence |
|
|
Rainbow
Product Code
|
|
Product
Description
|
|
Dry
Film Thickness (µm)
|
|
Thinner
|
1 |
|
Surface
Preparation – Grit Blasting up to SIS
Sa 2 1/2 or above |
2 |
|
EP-02
(1009) |
|
Epoxy
Red Oxide Primer |
|
50 |
|
SP-12 |
3 |
|
EP-02
(1009) |
|
Epoxy
Red Oxide Primer |
|
50 |
|
SP-12 |
4 |
|
EP-04
(1001) |
|
Epoxy
Topcoat |
|
40 |
|
SP-12 |
5 |
|
EP-04
(1001) |
|
Epoxy
Topcoat |
|
40 |
|
SP-12 |
|
|
|
|
|
|
|
|
|
Interior
Surfaces of Fresh Water Tanks for General
Corrosion Protection Purpose
|
 |
Coating
Sequence |
|
|
Rainbow
Product Code
|
|
Product
Description
|
|
Dry
Film Thickness (µm)
|
|
Thinner
|
1 |
|
Surface
Preparation – Grit Blasting up to SIS
Sa 2 1/2 or above |
2 |
|
EP-02
(1009) |
|
Epoxy
Red Oxide Primer |
|
50 |
|
SP-12 |
3 |
|
1017 |
|
Epoxy
Water Tank Coating, HB |
|
100 |
|
SP-12 |
4 |
|
1017 |
|
Epoxy
Water Tank Coating, HB |
|
100 |
|
SP-12 |
|
|
|
|
|
|
|
|
|
Exterior
Steel Structures of Steel Bridges for Heavy
Duty Corrosion Protection Purpose |
 |
Coating
Sequence |
|
|
Rainbow
Product Code
|
|
Product
Description
|
|
Dry
Film Thickness (µm)
|
|
Thinner
|
1 |
|
Surface
Preparation – Grit Blasting up SIS Sa
3 |
2 |
|
SP-09
(1021) |
|
Cathozinc
Shop Primer |
|
15 |
|
SP-14 |
3 |
|
2nd
Grit Blasting up to SIS Sa 3 (Application
after Module Assembly) |
4 |
|
IZ-01
(1011) |
|
Inorganic
Zinc Rich Primer |
|
75 |
|
1012 |
5 |
|
EP-02
(1009) |
|
Epoxy
Red Oxide Primer |
|
25 |
|
SP-12 |
6 |
|
EP-20
(1050) |
|
Epoxy
M.I.O. Primer |
|
75 |
|
SP-12 |
7 |
|
Assembly
for the Whole Bridge (Blasting for damaged
area and welded area
up to SIS Sa 2 1/2 or above |
8 |
|
EP-03
(1006) |
|
Epoxy
Zinc Rich Primer |
|
150 |
|
SP-12 |
9 |
|
EP-20
(1050) |
|
Epoxy
M.I.O. Primer |
|
150 |
|
SP-12 |
10 |
|
UP-04
(745) |
|
Polyurethane
Coating |
|
30 |
|
736 |
11 |
|
UP-04
(745) |
|
Polyurethane
Coating |
|
30 |
|
736 |
|
|
|
|
|
|
|
|
|
Interior
Steel Structures of Steel Bridges for Heavy
Duty Corrosion Protection Purpose
|
 |
Coating
Sequence |
|
|
Rainbow
Product Code
|
|
Product
Description
|
|
Dry
Film Thickness (µm)
|
|
Thinner
|
1 |
|
Surface
Preparation – Grit Blasting up SIS Sa
3 |
2 |
|
SP-09
(1021) |
|
Cathozinc
Shop Primer |
|
15 |
|
SP-14 |
3 |
|
2nd
Grit Blasting up to SIS Sa 3 (Application
after Module Assembly) |
4 |
|
EP-06
(1004) |
|
Epoxy-Tar,
HB |
|
125 |
|
SP-12 |
5 |
|
EP-06
(1004) |
|
Epoxy-Tar,
HB |
|
125 |
|
SP-12 |
6 |
|
EP-06
(1004) |
|
Epoxy-Tar,
HB |
|
125 |
|
SP-12 |
7 |
|
Assembly
for the Whole Bridge (Blasting for damaged
area and welded area
up to SIS Sa 3 or above |
8 |
|
EP-06
(1004) |
|
Epoxy-Tar,
HB |
|
125 |
|
SP-12 |
9 |
|
EP-06
(1004) |
|
Epoxy-Tar,
HB |
|
125 |
|
SP-12 |
10 |
|
EP-06
(1004) |
|
Epoxy-Tar,
HB |
|
125 |
|
SP-12 |
|
|
|
|
|
|
|
|
|
Steel
Structures of Steel Bridges for Corrosion
Protection Purpose (I) |
 |
Coating
Sequence |
|
|
Rainbow
Product Code
|
|
Product
Description
|
|
Dry
Film Thickness (µm)
|
|
Thinner
|
1 |
|
Surface
Preparation – Grit Blasting up SIS Sa
3 |
2 |
|
IZ-01
(1011) |
|
Inorganic
Zinc Rich Primer |
|
75 |
|
1012 |
3 |
|
1060 |
|
Epoxy
Middle Coating |
|
20 |
|
SP-12 |
4 |
|
EP-20
(1050) |
|
Epoxy
M.I.O. Primer |
|
100 |
|
SP-12 |
5 |
|
UP-04
(745) |
|
Polyurethane
Coating |
|
30 |
|
736 |
6 |
|
UP-04
(745) |
|
Polyurethane
Coating |
|
30 |
|
736 |
|
|
|
|
|
|
|
|
|
Steel
Structures of Steel Bridges for Corrosion
Protection Purpose (II)
|
 |
Coating
Sequence |
|
|
Rainbow
Product Code
|
|
Product
Description
|
|
Dry
Film Thickness (µm)
|
|
Thinner
|
1 |
|
Surface
Preparation – Grit Blasting up SIS Sa
2 |
2 |
|
EP-03
(1006) |
|
Epoxy
Zinc Rich Primer |
|
50 |
|
SP-12 |
3 |
|
EP-02
(1009) |
|
Epoxy
Red Oxide Primer |
|
50 |
|
SP-12 |
4 |
|
UP-04
(745) |
|
Polyurethane
Coating |
|
30 |
|
736 |
5 |
|
UP-04
(745) |
|
Polyurethane
Coating |
|
30 |
|
736 |
|
|
|
|
|
|
|
|
|
-10oC<T<=90oC
Carbon Steel (no temperature control) Piping
Accessories, Structures, Equipments Coating
System (Total Thickness 320 µm) |
 |
Coating
Sequence |
|
|
Rainbow
Product Code |
|
Product
Description |
|
Dry
Film Thickness (µm) |
|
Thinner
|
1 |
|
Surface
Preparation – Grit Blasting up to SIS
Sa 2 1/2 or above |
2 |
|
PU-700 |
|
One
pack Polyurethane Maintenance Primer
|
|
100 |
|
736 |
3 |
|
EP-999 |
|
High
Solids Epoxy Coating |
|
160 |
|
SP-12 |
4 |
|
UP-450 |
|
High
Solids Polyurethane Coating |
|
60 |
|
736 |
|
|
|
|
|
|
|
|
|
-10oC<T<=90oC
Stainless Steel, Galvanized Steel (no temperature
control) Piping Accessories, Structures, Equipments
Coating System (Total Thickness 240 µm) |
 |
Coating
Sequence |
|
|
Rainbow
Product Code |
|
Product
Description |
|
Dry
Film Thickness (µm) |
|
Thinner |
1 |
|
Surface
Preparation – use neutral detergent
to wash the oils on the surface |
2 |
|
1020 |
|
Epoxy
Alloy Primer |
|
50 |
|
SP-12 |
3 |
|
EP-999 |
|
High
Solids Epoxy Coating |
|
130 |
|
SP-12 |
4 |
|
UP-450 |
|
High
Solids Polyurethane Coating |
|
60 |
|
736 |
|
|
|
|
|
|
|
|
|
Welding
Area Touch-up Coating (Total Thickness 320
µm) |
 |
Coating
Sequence |
|
|
Rainbow
Product Code |
|
Product
Description |
|
Dry
Film Thickness (µm) |
|
Thinner |
1 |
|
Surface
Preparation – Use electric grinder to
remove the rust up to ISO ST3
Use high pressure water jet to remove the
rust up to WJ-1 grade
|
2 |
|
PU-700 |
|
One
pack Polyurethane Maintenance Primer
|
|
60 |
|
736 |
3 |
|
PU-700 |
|
One
pack Polyurethane Maintenance Primer
|
|
60 |
|
736 |
4 |
|
EP-999 |
|
High
Solids Epoxy Coating |
|
140 |
|
SP-12 |
5 |
|
UP-450 |
|
High
Solids Polyurethane Coating |
|
60 |
|
736 |
|
|
|
|
|
|
|
|
|
High
Temperature Resisting T<-4oC
or T<=400oC Carbon Steel, Galvanized
Steel Piping Accessories, Structures, Equipments
Coating System (Total Thickness 175 µm) |
 |
Coating
Sequence |
|
|
Rainbow
Product Code |
|
Product
Description |
|
Dry
Film Thickness (µm) |
|
Thinner |
1 |
|
Surface
Preparation – Grit Blasting up to ISO
Sa 2 1/2 or above |
2 |
|
IZ-01 |
|
Cathozinc
830 |
|
75 |
|
SP-13 |
3 |
|
1515 |
|
Inorganic
Heat-Resisting Paint, 600oC
|
|
50 |
|
SP-13 |
4 |
|
1502 |
|
Heat-Resisting
Paint, 500oC, Silver Color
|
|
25 |
|
1521 |
5 |
|
1502 |
|
Heat-Resisting
Paint, 500oC, Silver Color
|
|
25 |
|
1521 |
|
|
|
|
|
|
|
|
|
High
Temperature Resisting 400oC<T<=600oC
Carbon Steel Piping Accessories, Structures,
Equipments Coating System (Total Thickness
150 µm)
|
 |
Coating
Sequence |
|
|
Rainbow
Product Code |
|
Product
Description |
|
Dry
Film Thickness (µm) |
|
Thinner |
1 |
|
Surface
Preparation – Grit Blasting up ISO Sa
2 1/2 or above |
2 |
|
1515 |
|
Inorganic
Heat-Resisting Paint, 600oC
|
|
50 |
|
SP-13 |
3 |
|
1515 |
|
Inorganic
Heat-Resisting Paint, 600oC
|
|
50 |
|
SP-13 |
4 |
|
1508 |
|
Heat-Resisting
Paint, 600oC, Silver Color
|
|
25 |
|
1521 |
5 |
|
1508 |
|
Heat-Resisting
Paint, 600oC, Silver Color
|
|
25 |
|
1521 |
|
|
|
|
|
|
|
|
|
High
Temperature Resisting 400oC<T<=600oC
Stainless Steel, Galvanized Steel (no temperature
control) Piping Accessories, Structures, Equipments
Coating System (Total Thickness 150 µm)
|
 |
Coating
Sequence |
|
|
Rainbow
Product Code |
|
Product
Description |
|
Dry
Film Thickness (µm) |
|
Thinner |
1 |
|
Surface
Preparation – Overall Grit Blasting
up to surface coarseness 20 µm or above
|
2 |
|
1516S |
|
Inorganic
Heat-Resisting Paint, 600oC, Grey
Color
|
|
50 |
|
Water |
3 |
|
1516S |
|
Inorganic
Heat-Resisting Paint, 600oC, Grey
Color
|
|
50 |
|
Water |
4 |
|
1516S |
|
Inorganic
Heat-Resisting Paint, 600oC, Grey
Color
|
|
50 |
|
Water |
|
|
|
|
|
|
|
|
|
Carbon
Steel (with temperature control) Piping Accessories,
Structures, Equipments Coating System (Total
Thickness 195 µm) |
 |
Coating
Sequence |
|
|
Rainbow
Product Code |
|
Product
Description |
|
Dry
Film Thickness (µm) |
|
Thinner |
1 |
|
Surface
Preparation – Grit Blasting up to ISO
Sa 2 1/2 or above |
2 |
|
IZ-01 |
|
Cathozinc
830 |
|
75 |
|
SP-13 |
3 |
|
EP-999 |
|
High
Solids Epoxy Coating |
|
120 |
|
SP-12 |
|
|
|
|
|
|
|
|
|
Stainless
Steel, Galvanized Steel (with temperature
control) Piping Accessories, Structures, Equipments
Coating System (Total Thickness 195 µm) |
 |
Coating
Sequence |
|
|
Rainbow
Product Code |
|
Product
Description |
|
Dry
Film Thickness (µm) |
|
Thinner |
1 |
|
Surface
Preparation – Overall Grit Blasting
up to surface coarseness 20 µm or above |
2 |
|
1020 |
|
Epoxy
Alloy Primer |
|
75 |
|
SP-12 |
3 |
|
EP-999 |
|
High
Solids Epoxy Coating |
|
120 |
|
SP-12 |
|
|
|
|
|
|
|
|
|
Carbon
Steel Storage Tank Coating System (Total Thickness
320 µm) |
 |
Coating
Sequence |
|
|
Rainbow
Product Code |
|
Product
Description |
|
Dry
Film Thickness (µm) |
|
Thinner |
1 |
|
Surface
Preparation – Grit Blasting up to ISO
Sa 2 1/2 or above |
2 |
|
IZ-01-R |
|
Galvozinc
830-R |
|
75 |
|
|
3 |
|
EP-999 |
|
High
Solids Epoxy Coating |
|
185 |
|
|
4 |
|
UP-450 |
|
High
Solids Polyurethane Coating |
|
60 |
|
|